Printede sensorer bruges i unik tracking-løsning

Tyske InnovationLab har samarbejdet med svenske Trelleborg Sealing om ny innovativ løsning, hvor der benyttes printede sensorer i en tracking-løsning til logistik-applikationer (in english).

Trelleborg’s IntelliStok inventory management system eliminates the need for the manual scanning of items, thereby saving time, increasing efficiency and reducing costs.

IntelliStok works seamlessly with existing Kanban-based systems to provide real-time inventory tracking of the company’s sealing products. The system uses printed pressure sensor matrices from InnovationLab, which are placed inside existing storage bins at a
the cloud.

- This was a challenging application. As our seals can weigh less than 1g, we needed a sensitive, cost-effective system that could reliably provide accurate information.  InnovationLab worked closely with us to develop a solution that exceeded our expectations and then manufactured the sensor matrices for us, explains Domenico Tucci, IoT Solution Architect at Trelleborg Sealing Solutions.

- We provide tailored solutions for our customers' challenges, from the initial concept to the industrial production of the final product, adds Luat Nguyen, Managing Director at InnovationLab.

- Our expertise is based on an indepth understanding of materials, processes and printing technologies – for Trelleborg, we researched and analysed possible solutions, and then designed and manufactured the optimal sensor matrix that met their specific needs.

Trelleborg set multiple requirements for the sensor matrix material such as low cost and sufficient durability to prevent deformation or creasing during use. InnovationLab undertook detailed research and testing of various materials, until it found a material that perfectly metall the criteria.

Trelleborg offers IntelliStok as a service to its customers – triggering orders automatically for the replenishment of stock, directly in Trelleborg’s systems. The customer receives an email informing them of the order and the stock arrives shortly thereafter.

For Trelleborg’s customers, there are five standard-size sensor units available, which fit most bin types. The sensor matrices are integrated into a module that incorporates a microcontroller (MCU), a Wi-Fi chip for wireless connectivity and a 3.6V lithium battery.

Founded in 2008, InnovationLab GmbH is a one-stop shop for printed, organic electronics,with a focus on flexible pressure sensors, as well as temperature, moisture and gas sensors,and the capability to design and produce fully integrated hardware/software systems.

The company offers highly customized solutions and supports high-volume production at twomanufacturing sites in Germany, providing hands-on support to its customers throughout theentire product value chain, from concept to bulk production of printed functional products.

InnovationLab provides state-of-the-art infrastructure along with comprehensive expertise inmaterials, processes and printing technologies to develop novel products. InnovationLab also supports numerous research and industrial partners at its lab and fabrication facility, an interdisciplinary environment featuring 6200 m2 of usable space for production, development and offices, including 700 m2 state-of-the-art cleanrooms.